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Careersβ€ΊRolesβ€ΊFailure Analysis Engineer
Mid-Level

Failure Analysis Engineer

A failed part is a mystery, and you're the one who solves it β€” dissecting broken components down to the root cause so the same failure never happens again. The detective for things that break.

Career Level
Junior
Mid
Senior
Director
VP
Executive
Work Personality
R
I
C
A
E
S
Realistichands-on, practical
Investigativeanalytical, curious
Based on Holland Code framework
Industries that often hire Failure Analysis Engineers
Manufacturing Β· 53%Professional Services Β· 25%Government Β· 7%Wholesale & Distribution Β· 2%Administrative Services Β· 2%Education Β· 1%
Job markets for Failure Analysis Engineers
Employment concentration Β· ~90 areas
Based on employment in related occupations
Mapped SOC categories:
Engineering
BLS Occupational Employment Statistics
Jump to:What it's likeCareer pathsBy the numbers
What it's like

What it's like to be a Failure Analysis Engineer

The work is investigative and lab-based: examining failed components with microscopes, X-rays, and chemical analysis, reconstructing what went wrong, and tracing it to a root cause. You work with design, manufacturing, and quality teams. The answer is rarely the obvious one, and a wrong conclusion sends everyone fixing the wrong thing.

Pressure often arrives with the failure β€” a recall can make your analysis urgent. The puzzles can be genuinely hard, some failures resist explanation, and the evidence is often destroyed in the failure itself. Whether you're in semiconductors, automotive, or materials shapes the tools and the stakes.

It tends to suit people who are curious, rigorous, and dogged about the truth. If you want to build new things or move fast, the backward-looking detective work may not satisfy. But if cracking why something failed is genuinely satisfying to you, it's a fascinating, valued specialty.

What people in this role value
SupportAbove avg
Working ConditionsAbove avg
IndependenceAbove avg
AchievementAbove avg
RecognitionModerate
RelationshipsLower
O*NET Work Values survey
✦ Editorial β€” written by Truest from industry research and career patterns
Career Paths

Where this role sits in the broader career landscape β€” and where it can take you.

Earning potential across this track
$239K$179K$119K$60K$0KLower paying387 metro areas, sorted by salary level
All experience levels1
This level's estimated range
INDUSTRIES PAYING ABOVE AVERAGE
Technology & Information$117K+15%
Professional Services$103K+1%
Energy & Utilities$87K-14%
Financial Services$86K-16%
Wholesale & Distribution$74K-28%
Compared to Engineering average across all industries
1 BLS OEWS May 2024 covers all Failure Analysis Engineers (SOC 17-2131.00), not just this title Β· BEA RPP 2023
* Top salaries exceed this figure. BLS caps reported wages at ~$240K to protect individual privacy in high-earning roles.
Related rolesExplore Engineering β†’
Failure Analysis EngineerProject EngineerDesign EngineerResearch EngineerTest EngineerSupplier Quality Engineer (SQE)Green Building Materials DesignerMetallurgical EngineerMaterials Research EngineerCeramic EngineerMaterials EngineerFoundry MetallurgistGlass Science EngineerCeramic Design EngineerCeramic Research EngineerForensic Materials EngineerMaterials Development Engineer
Exploring the Failure Analysis Engineer career path? Truest helps you figure out if it's the right fit β€” and plan your path forward.
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✦ Editorial β€” career progression and interview guidance based on industry patterns
The Broader Landscape

Roles like this one sit within a broader occupational category. The numbers below reflect that full landscape β€” helpful for context, but your specific experience will depend on level, specialty, and where you work.

$68K–$172K
Salary Range
10th – 90th percentile
23K
U.S. Employment
+5.7%
10yr Growth
2K
Annual Openings

How this category is changing

$77K$74K$71K$68K$65K201920202021202220232024$65K$77K
BLS OEWS May 2024 Β· BLS Employment Projections 2024–2034

Skills & Requirements

Active ListeningScienceReading ComprehensionComplex Problem SolvingCritical ThinkingSpeakingWritingMathematicsJudgment and Decision MakingActive Learning
O*NET OnLine Β· Bureau of Labor Statistics
Mapped SOC Codes
17-2131.00

Explore related roles

Roles with similar work and overlapping career paths

midProject Engineer$110KseniorSenior Project Engineer$110KmidDesign Engineer$116KseniorSenior Design Engineer$116KmidResearch Engineer$114KseniorSenior Research Engineer$114K
View all Engineering roles β†’

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Federal data: BLS Occupational Employment & Wage Statistics (May 2024) Β· BLS Employment Projections Β· O*NET OnLine
Truest editorial: Fit check, role profile, things that vary, advancement analysis, lateral moves, interview questions.