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Careersβ€ΊRolesβ€ΊPhysical Metallurgist
Mid-Level

Physical Metallurgist

Why metals bend, crack, or hold is a physical metallurgist's domain β€” studying microstructure and properties to make alloys do exactly what an application demands. Where a material's behavior is engineered.

Career Level
Junior
Mid
Senior
Director
VP
Executive
Work Personality
R
I
C
A
E
S
Realistichands-on, practical
Investigativeanalytical, curious
Based on Holland Code framework
Industries that often hire Physical Metallurgists
Manufacturing Β· 53%Professional Services Β· 25%Government Β· 7%Wholesale & Distribution Β· 2%Administrative Services Β· 2%Education Β· 1%
Job markets for Physical Metallurgists
Employment concentration Β· ~90 areas
Based on employment in related occupations
Mapped SOC categories:
Engineering
BLS Occupational Employment Statistics
Jump to:What it's likeCareer pathsBy the numbers
What it's like

What it's like to be a Physical Metallurgist

Why metal behaves is the question: the work mixes studying microstructure, testing properties, and solving failures in lab and on the floor. You connect how it's made to how it behaves, and a tiny flaw can mean a part fails under load. Documentation and analysis fill much of it.

Industries range from aerospace, automotive, manufacturing, or research, each with different alloys and stakes. For many, the demanding part can be a specialized field where the details matter enormously. Failure analysis can carry real pressure, and the work blends deep theory with hands-on testing.

What this rewards is someone rigorous, curious, and into how materials behave. Trade-offs can include a narrow specialty and exacting, detail-bound work. For someone who likes understanding metal down to its grains β€” and why things break β€” the work can be quietly absorbing.

What people in this role value
SupportAbove avg
Working ConditionsAbove avg
IndependenceAbove avg
AchievementAbove avg
RecognitionModerate
RelationshipsLower
O*NET Work Values survey
✦ Editorial β€” written by Truest from industry research and career patterns
Career Paths

Where this role sits in the broader career landscape β€” and where it can take you.

Earning potential across this track
$239K$179K$119K$60K$0KLower paying387 metro areas, sorted by salary level
All experience levels1
This level's estimated range
INDUSTRIES PAYING ABOVE AVERAGE
Technology & Information$117K+15%
Professional Services$103K+1%
Energy & Utilities$87K-14%
Financial Services$86K-16%
Wholesale & Distribution$74K-28%
Compared to Engineering average across all industries
1 BLS OEWS May 2024 covers all Physical Metallurgists (SOC 17-2131.00), not just this title Β· BEA RPP 2023
* Top salaries exceed this figure. BLS caps reported wages at ~$240K to protect individual privacy in high-earning roles.
Related rolesExplore Engineering β†’
Physical MetallurgistProject EngineerDesign EngineerResearch EngineerTest EngineerSupplier Quality Engineer (SQE)Foundry Process EngineerGreen Building Materials DesignerMetallurgical EngineerMaterials Research EngineerCeramic EngineerPlating EngineerMaterials EngineerFoundry MetallurgistGlass Science EngineerCeramic Design EngineerMetallurgical SpecialistCeramic Research EngineerFailure Analysis EngineerForensic Materials EngineerMaterials Development Engineer
Exploring the Physical Metallurgist career path? Truest helps you figure out if it's the right fit β€” and plan your path forward.
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✦ Editorial β€” career progression and interview guidance based on industry patterns
The Broader Landscape

Roles like this one sit within a broader occupational category. The numbers below reflect that full landscape β€” helpful for context, but your specific experience will depend on level, specialty, and where you work.

$68K–$172K
Salary Range
10th – 90th percentile
23K
U.S. Employment
+5.7%
10yr Growth
2K
Annual Openings

How this category is changing

$77K$74K$71K$68K$65K201920202021202220232024$65K$77K
BLS OEWS May 2024 Β· BLS Employment Projections 2024–2034

Skills & Requirements

Active ListeningReading ComprehensionScienceComplex Problem SolvingCritical ThinkingWritingSpeakingMathematicsJudgment and Decision MakingActive Learning
O*NET OnLine Β· Bureau of Labor Statistics
Mapped SOC Codes
17-2131.00

Explore related roles

Roles with similar work and overlapping career paths

midProject Engineer$110KseniorSenior Project Engineer$110KmidDesign Engineer$116KseniorSenior Design Engineer$116KmidResearch Engineer$114KseniorSenior Research Engineer$114K
View all Engineering roles β†’

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Federal data: BLS Occupational Employment & Wage Statistics (May 2024) Β· BLS Employment Projections Β· O*NET OnLine
Truest editorial: Fit check, role profile, things that vary, advancement analysis, lateral moves, interview questions.